
OpenAI engineers used large-scale core dump analysis to debug rare infrastructure crashes, uncovering both a hardware fault and a long-standing software bug. In each of these crashes, a normal C++ function seemed to finish and then return to a bogus address, causing the kernel to stop the program because the instruction pointer no longer pointed at code. Sometimes the stack pointer CPU register itself seemed to be off by 8 bytes, as if %rsp had somehow been decremented in the middle of normal execution.
By Nathan Bronson, Member of Technical Staff OpenAI’s models and agents increasingly rely on scalable data infrastructure in order to search for relevant data at inference time: when the models are thinking about your question. Some of these services are written in C++, whose low-level control of the system lets us maximize performance and minimize memory usage. Those efficiency benefits are important as we scale, but C++’s lack of memory safety means that bugs can cause crashes by writing to incorrect or non-existent memory addresses.
A few months ago we observed some crashes from inside the Rockset service, a bespoke part of our ChatGPT data infrastructure which is key to many data plugins and to searching over conversations. In each of these crashes, a normal C++ function seemed to finish and then return to a bogus address, causing the kernel to stop the program because the instruction pointer no longer pointed at code. Sometimes the return address slot in the stack frame was NULL. Sometimes the stack pointer CPU register itself seemed to be off by 8 bytes, as if %rsp had somehow been decremented in the middle of normal execution. In both cases the crash happened on return.
These are not normal failure modes for application code. A stray write that lands only on a saved return address is possible, but extremely unlikely. A bug that misaligns %rsp by 8 without involving inline assembly, setcontext , or longjmp (none of which we use) is even stranger, because compiled code only adjusts that register directly in the function prologue and epilogue. Every hypothesis we (or ChatGPT) could think of had strong evidence against it, so the bug seemed impossible.
First, let’s go deeper on Rockset. It’s a cloud-native data system for search and real-time analytics that we use for many internal use cases at OpenAI, such as sync connectors (Rockset was acquired by OpenAI in 2024). Streaming updates are used to maintain an up-to-date index of a workspace’s knowledge base so that ChatGPT can search for relevant information when answering questions or performing actions.
What we assumed was one problem eventually turned out to be two unrelated bugs, coincidentally discovered at the same time. First, silent hardware corruption on one Azure host, where the CPU just didn’t do math correctly. Second, an 18-year-old race condition in GNU libunwind, an unnoticed bug in a widely used open source library.
This post is the story of how we identified and fixed seemingly inexplicable crashes by thinking like an epidemiologist and building a high-quality data set about the entire population of crashes.
Rockset’s execution layer is written in C++. The C++ language provides low-level access to the CPU, which is good for performance and efficiency, but it means that application bugs can lead to invalid memory accesses and segfaults. To help track these down we use folly’s fatal signal handler to log a stack trace when a crash happens, and we upload the corresponding core dumps (a snapshot of the state of the program when it crashed) to Azure blob storage for later analysis. All of Rockset’s query processing leaves are replicated, which minimizes the client impact of a crash. However, each segfault corresponds to a bug that needs to be fixed to meet our reliability and quality goals.
OpenAI engineers used large-scale core dump analysis to debug rare infrastructure crashes, uncovering both a hardware fault and a long-standing software bug Reported by OpenAI on June 30, 2026.